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Fabrication of manually operated briquetting machine
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Fabrication of manually operated briquetting machine

Category : Fabrication And Manufacturing


Sub Category : Industry


Project Code : ITMF14


Project Abstract

Briquetting technology is one of the renewable sources of energy that was devised to address problems regarding global warming, energy crisis, as well as solid waste management. The compression parameters are varying during briquetting such as temperature and pressure affects the characteristics of the output briquettes such as combustion performance and durability. On that note, the proponents of this research made that as their motivation which eventually led to the development of an automated briquetting machine prototype for experimentation purposes that could bridge the gap between compression parameters and briquette characteristics. The fabricated machine used a pressure switch and a band heater for its pressure and temperature variation mechanisms respectively while a PLC was utilized to make the machine’s operation automated. Moreover, the machine is composed of a mixing chamber intended for thorough mixing of the feedstock, a cylindrical mould where the feedstock would be briquetted, and a hydraulic system which is responsible for the mould’s movements as well as the compression mechanism of the machine. Based on the data collected, the machine demonstrated a tolerance of less than 10% and a return of investment of about 2 years when retrofitted for mass production. Furthermore, the machine is safe to use because it can be operated by simply using the buttons provided in its control panel and has an emergency stop button when emergency arises. In the end, the machine was able to form briquettes at varied pressure and temperature and could be used for future studies regarding briquetting parameters optimization.

WORKING PRINCIPLE:

       

          Following the preparation of the feedstock, the operation proper of the briquetting press will then advance. First, the feedstock is to be loaded into the mixing chamber. In contrast with the initial mixing of the feedstock, the purpose of the mixing chamber in the study is for thorough and further mixing of the feedstock as well as to prevent it from solidifying prior to its compression. Once the loading of the feedstock has been done, the machine will now be turned on so that the briquetting operation may officially begin. From the mixing chamber, the feedstock will be conveyed to the mould through the guide tube with the aid of gravity. While the feedstock accumulates and settles inside the mould, it is instantaneously being heated by the heating system of the machine at a temperature that was set by the user. As soon as the mould is already full and ready for compaction, it will move directly below the hydraulic press which marks the start of the compression proper of the operation. An initial test run is to be conducted before having the machine totally engage into full operation which involves varying of both pressure and temperature. This test run will involve testing of whether the feedstock really became a briquette after going through the machine operating at maximum available pressure and temperature. If the feedstock does not form into briquettes, then amendments are to be made such as an increase in the amount of binding agent and vary the preheating time until briquettes are formed.


 
 
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